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Operation Method of Roll Compaction Granulator
Release time:2026-04-13 Views:36 Sources:Taian Hongxin Environmental Protection Technology Co., Ltd


 The extrusion granulator, also known as the double-roll granulator, operates on the principle of applying immense pressure to plasticize and compress various dry powder materials. The process involves feeding the materials from the top of the double-roll granulator, followed by degassing and screw feeding into the rollers. Under the extreme compression force of the double-roll granulator, the materials undergo plastic deformation and are compressed into sheet form. These sheets then undergo crushing, sizing, and screening to produce granular products


   By altering the slotting pattern on the roller surface, sheet-like, strip-like, and flat spherical materials can be produced. The pressure of the extrusion force in the roll granulator can be adjusted according to the requirements of the granulation operation through the pressure of the hydraulic cylinder


   The extrusion granulator and the roll granulator have many advantages over traditional granulation equipment, with the most notable being one-step molding. The roll granulator boasts high granulation efficiency and can operate normally even on rainy days. The principle of the extrusion granulator involves compressing powdered materials through rollers to form pellets of various shapes


   It facilitates transportation and usage, prevents dust dispersion during secondary operations, and reduces material loss and environmental pollution. The double-roll pelletizer is suitable for dry granulation of various powder raw materials and can produce pellets of different specifications and shapes as required. Currently, the double-roll pelletizer has been widely applied in industries such as fertilizers, building materials, pharmaceuticals, chemicals, metallurgy, and coal for granulating powder raw materials


   Operating Instructions for Twin Roll Extrusion Granulator: The twin roll granulator must be started under no-load conditions, and it is strictly prohibited to start with material inside. Avoid feeding iron objects into the machine to prevent roller shaft breakage


   Apply yellow grease to the gear section of the extrusion granulator before operation. For the roller granulator, apply yellow grease to the chains and sprockets every 7 days. Lubricate the bearing housing of the extrusion granulator every three months or replace it with new yellow grease. Before using the roller granulator, add gear oil once to enable production. Replace the gear oil every four months

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